Insight Headphones

How to Fix Headphone Wire – An Ultimate Guide for Every User

How to Fix Headphone Wire

Discover the best way how to fix headphone wires or earphone wires at home by following the simple step-by-step guide.

Using headphones is the easiest and simple way of listening to your favorite music and getting connected with the people you want. Also, some people use it to prevent any surrounding sound that they don’t want to listen to. However, every user faces the problem of ripped, torn, or frayed headphones, as a result, they look to buy a new set. But now, you will be the one who can fix this problem within minutes by using a few tools. Perfectly, you can save your precious money and use your headphones without any problem. Without any doubt, wires play an important role in the performance of the headphone and it comes as a fragile part.

Fortunately, there are multiple easy DIY ways to help you repair your broken or damaged headphones. But we are presenting you the most simple and easy way of fixing your headphone that doesn’t require many tools. So let’s get started and learn the best way.

How to Fix Headphone Wire (With Soldering)

There are two different ways of fixing headphones, the first one is with soldering and the second one is without soldering. So choose the one that seems easy for you.

You will need to follow a few steps from start to finish to save money and repair your headphone at home. But, before you start, make sure the place is free of flammable objects and everything is clear.

Tools you will need

We help you get headphone fixing done by using some basic tools. You will definitely find all these tools in your home except for shrink tubing, you may need to go outside to buy it. Also, you can look for actual tools if you are using your headphones while traveling and want a strong repair.

Check out the below tools you will need to fix your headphone;

1.        Wire strippers such as an army knife or nail clippers.

2.        Soldering iron and solder

3.        Shrink tubing

4.        Sandpaper

Step 1:

Strip the Wire

Firstly, you need to check whether your headphone is double or not. If they’re double, tweak them apart. Pull them at least 1/4’’ to 1/2’’ by using your best soldering skills. After that, strip the insulated wires with the help of knife or nail clippers (be careful in this step). You will see the wires of different colors such as red, green, and copper, separate them all.

Strip the Wire

Step 2:

Twist wires together and Remove the insulated Coating

Twist two ground wires and make a pair of them. Simply, remove the insulating coating before soldering. Use sandpaper to sand away all the wires and see the wires clearly.

Twist wires together and Remove the insulated Coating

Step 3:

Twist and Solder

Again you need to use your solder skills and apply a coat of solder to your headphone wire. Make sure you’ve twisted all the wires together from each side. 

Twist and Solder

Step 4:

Cover with Electrical Tape

Cut the electrical tape and wrap it on each wire. Ensure the wrapping should be done from each side, and fold and cut the wire and wrap efficiently. Be careful in this step, if you have done anything wrong, there will be higher chances of a short circuit.

Cover with Electrical Tape

Step 5:

Wrap with Shrink

Although it’s an optional step, it would work extraordinarily well if you do this because it protects your newly repaired headphones. Wrap the shrink over the electrical tape and heat up with soldering iron or any heat source you have.

How to Fix Headphone Wire (Without Soldering)

Check out the simple process of repairing headphones wire without soldering. Ideally, you can easily fix your headphones using simple tools available in your home.

Tools you will need

To repair your broken, frayed, or damaged headphones without soldering, the below tools will be required;

1.        A cutter or wire stripper

2.        Lighter

3.        Electrical tape or heat shrink tubing

4.        Scissors

Step 1:

Remove the cover or sheath

Start the process by removing the cover of the wire with the help of a cutter or wire stripper. Make sure you cut only the cover, not the wires. Try to sit beneath a light. 

Remove the cover or sheath

Step 2:

Separate Wires

You will see three wires inside the headphone such as red, blue, copper, gold, and green. Separate them all by color and twist them together. Also, twist the copper and gold wires. Apply the same process to the other side.

Separate Wires

Step 3:

Remove the Thin Enamel Coating

Use the lighter and melt off the thin enamel coating of the wire. Similarly, apply the same process on the other side of the cable. Also, you can easily replace the headphone cable by following a simple process.

Remove the Thin Enamel Coating

Step 4:

Combine the Wires

Combine the colored wires by twisting them together from either side.

Combine the Wires

Step 5:

Wrap the Electrical Tape

Wrap the electrical tape on the colored wires. Or you can use heat shrink tubing to wrap the wires efficiently.

Wrap the Electrical Tape

Final Words

We hope that we have shared the best way on how to fix broken headphones wire. Not every broken, torn, or frayed headphone requires replacement or disposal. You can easily fix it by following the right process. However, keep in mind that results take time, so be patient.

Moreover, if you want to increase the lifespan of your headphones, you should take a look at some care factors. Enjoy headphones for up to four to five years by using them appropriately.

If you have successfully fixed your headphones using any of the above methods mentioned above, share your feedback with us. We would love to hear from your side.

Frequently Asked Questions

What is the best way to fix a twisted headphone wire?

Set your headphones on a flat surface and keep the cord straight as much as you can. Put a heavy weighted object such as a book or glass on the plug end of the cord. Leave it for 48 hours and get great results.

Is it possible to repair the headset wires?

Yes, you can repair headset wires with the help of a few tools such as an army knife, lighter, and heat-shrinking tubing. Simply, strip the cable and remove the coating of the wire then rejoin the wires by wrapping them in an electric tape or heat shrinking.

What causes my headset wire to tangle?

When you spin and rotate your headset every day, it affects the efficiency of the cord, and happens cord twists. This results in curls, bends, and other disfigurements. However, if your headphone wire is not working, you may take help with some DIYs that can help you repair them at home.

Is it possible to fix broken wires?

A big yes, you can easily fix broken, frayed, or damaged wires at home by using a few tools. But it’s important to follow to steps correctly and know how to use a soldering iron. You will have several easy options that help you fix your broken wires.

Does hot glue work to fix headphone wires?

Hot glue is only used in a specific temperature range. You will need hot glue to solder joints because it is an insulator and requires strong fixing. However, you need to be careful in this step because if the circuit board elements become extra hot to melt the glue, it may cause a short circuit.

What is the lifespan of wired headphones?

Wired headphones can last for up to two to four years without any issues. Ideally, you can increase its lifespan if you are following the right way of using wired headphones. You should keep in mind some significant considerations. Always remember that the cables of your wired headphones takes a vital part in the performance of the headphone, that’s why it needs more protection.